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GN Separation has successfully delivered a 5m3 oily sludge treatment system to a client in the Middle East, designed to efficiently process and recover valuable components from the by-products of oil and gas production. This delivery marks another step in GN’s efforts to expand its influence in global markets, offering solutions that support both environmental stewardship and resource recovery.

The system features a four-component setup: a premixing tank, the GNZS706 fine shale shaker, the GNLW364 three-phase decanter centrifuge, and a containerised chemical dosing system. Each component is integral to the system’s operation, providing critical processing capabilities at various stages of sludge treatment.

20240412 oily waste management system5m3 oily sludge treatment system

At the beginning of the process, the premixing tank prepares the oily sludge by diluting and homogenising it, which is essential for the effective separation of its components. This step ensures that the subsequent mechanical separation executed by the GNZS706 fine shale shaker can proceed efficiently. The shaker is pivotal for removing larger particulate matter, thereby easing the load on the next phase of separation.

20240412 oily sludge treatment system

The core of the system, the GNLW364 three-phase decanter centrifuge, then takes over to precisely separate the sludge into oil, water, and solids. Its high-speed rotational capability and advanced design enable it to achieve excellent separation efficiency, which is crucial for maximising oil recovery and minimising residual waste.

20240412 oily waste 3 phase decanter centrifugeGNLW364 three-phase decanter centrifuge

Completing the setup, the containerised chemical dosing system administers specific chemicals needed to break down emulsions in the sludge, enhancing the separation quality and the purity of the extracted oil and water.

20240412 Polymer dosing system containerizedContainerised chemical dosing system

This installation not only reflects GN Separation’s commitment to delivering high-performance environmental solutions but also enhances the operational capabilities of its clients in the oil and gas sector. The system’s ability to improve oil recovery rates and reduce environmental impact provides significant value to regions grappling with the challenges of handling oil industry by-products.

For additional details on GN Separation’s range of products and their applications, please visit GN Separation and its dedicated Australian branch GN Solids Australia.